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The following article was published in our article directory on February 6, 2012.
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Benefits of Zinc Materials and the Zinc Diecasting Process

Article Category: Business

Author Name: Cast Parts

Aluminum die casting process have been utilized in metalworking as early as 1914. The zinc alloy has since been one of the alloys usually favored by many manufacturers due to its innate properties. The other metal alloys that are in use today include lead, tin, copper and magnesium. Each of these metals are employed due to their intrinsic die casting characteristics.

Listed in all these materials, zinc is the metal alloy that is easiest to cast compared to the other alloys used in the diecasting industry today. Other characteristics such as powerful impact strength and ductility make it very practical. This metal alloy can also be plated rather easily and producing small die casting parts simply a breeze. Due to its low melting point, the die's service life is lengthened since it isn't subject to a lot of extreme heat.

History of Zinc Casting

Diecasting as a process used in the metalworking industry has been around for centuries. The technology of pressure injection die casting and gravity pressure casting has been around since the middle of the eighteenth century. The first patent to be issued for such a technology was awarded to Sturges in the year 1849. This was in line with the invention of the diecasting machine used to manufacture printing types.

During the next twenty-years, die castings were produced solely for the movable type used in printing. Other developments with this technology ensued some time after. Other shapes were experimented on and in 1892 a lot of commercial applications were then included and eventually manufactured. This die casting technology made it possible for industry leaders to mass produce various casting parts for cash registers and phonographs among many other things.

Importantly also the die casting metal alloys that were employed in metalworking back in the early days incorporated lead and tin in a variety of compositions. In 1914 aluminum and zinc alloys were introduced and were favored because of the advantageous characteristics of these two metals. The other popular metal alloys used to this day followed several years later, which includes copper and magnesium.

Of course, the die casting process along with other specific procedures like Zinc casting underwent an evolution. The diecasting metalworking industry initially used low pressure injection. Other casting methods and processes were introduced later including high pressure diecasting, semi solid die casting, and squeeze diecasting. As the technology improved the ensuing output obtained better surface finishes, high integrity, and near net shape properties.

Aluminum die casting and other diecasting processes will continue to evolve. A lot of refinements in the currently used production processes will still be made. A huge amount of research is also put into the development of the diecasting alloys being used in the industry. The goal in this research and development drive is to expand the number of casting applications for the manufactured products and eventually enter other possible markets.

Imagine, the initial applications were just for very simple lead types, which are fairly easy to produce. Nowadays, die casters are able to mass produce a lot of intricate casting parts for automobiles, toys, and other intricate materials. The advancement in zinc www.cast-parts.com technology has made it possible to create dimensionally precise casting parts and a lot is expected in the near future.

Keywords: Aluminum Die Casting, Zinc Die Casting, Hardware Die Casting, Military Die Casting, Aerospace Die Casting, Heatsink Die Casting, Automotive Die Casting, Cast, Casting, Die Cast, Die Casting, Die Casting Parts, Die Casting Tooling

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