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SpinDistribute.com Article Directory

The following article was published in our article directory on April 1, 2013.
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Advantages and Disadvantages of Die Casting

Article Category: Automotive

Author Name: DieCastingZinc

Sadly, die-casting is unknown to most of the people around the world. They are not even fascinated on how their appliances were created. But for the few of you who took their time to search for this page, kudos to you.

As many insiders in the metal working industry, they know for a fact that die casting is a very neat and convenient technology that is utilized on manufacturing metal parts and products. Basically, it is not only used in the metal production industry, it is the same technique used in creating plastic products and materials. The only differences are the materials used in the production, and the materials used in the mold.

jog your memory (and for those who do not know), here are the following advantages on using die-casting.

You can create products made from materials that are not that fluid even if they are already in liquid or molten form.

Casting products that require at least 60 ksi (415 megapascals) or more can be possible with this casting method.
- Rapid and huge production rates of products.
- Fewer additional machine operations (compared to other casting method and technique).
- Lesser manual labor from any personnel involved. Inserts, such as high strength bearing surfaces, heating elements, and threaded inserts, can be cast-in.

Compared to permanent and sand mold casting, narrower walls can be casted with casting with die.
Finished products have very smooth cast surfaces.
The products casted have great dimensional accuracy and constancy.

However, together with the advantages of this method are difficulties. Nevertheless, a company does not need to worry about it too much. Well, the only thing that they need to think about is its preliminary cost disadvantage.

Truth be told, using die-casting requires a business to invest a big amount of money, especially if that company will manufacture products that are bigger than a chair. Even if that company uses a die that is made up of zinc, which is one of the cheapest alloys, it will still require a big investment.

Since, a factory requires to be certain that the production volume it will house will be vast. Once they fail to do that, their return of investment will assuredly come to a negative. Ergo, one must plan carefully when adopting this technology to his or her plant.

Moreover, one can still say that investing in die-casting is very beneficial. If you compare this method and plastic casting, die casting can produce can produce sturdier high quality products. If you compare it to sand casting and permanent molds, production with it is faster with lesser labor costs at www.diecastingzinc.com

On the other hand, if you compare it with forging, it can produce products that are more complex. Otherwise, if you compare it to stamping, section thickness is not a problem with this casting method.

Furthermore, die-casting is definitely a good choice if a person wants to start a metal production company. It can defeat other casting process anytime in terms of product quality, range, required manpower, and costs. Even though it needs a very expensive capital, one must consider it.

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