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The following article was published in our article directory on May 1, 2013.
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Die Casting Zinc Manufacturing

Article Category: Education

Author Name: DieCastingZinc

Similar to all other production methods currently in use, zinc parts die casting manufacturing is a production method that can be done any number of ways. One of the most well-known of these is the hot chamber zinc die casting process which has been greeted for its speed and its precision.

Moreover, the hot chamber die casting process is not exclusive to zinc, however, since it is intended for use with any metallic element whose melting point is so low that the element itself will not damage any part of the machinery even after it has been subjected to intense heat. Such metallic elements include copper, magnesium, aluminum, and lead. Since these other metallic elements may also be used in the hot chamber die casting process, molten zinc may be mixed in with these elements to produce alloys that possess the best characteristics of each of the elements. For example, combining zinc with copper produces the alloy brass which has zinc's greater resistance to corrosion and copper's malleability.

Hot chamber zinc die casting makes use of a solitary complex machine. Although it is labeled a hot chamber, it actually performs all the steps of this particular die casting process from the injection of the metal to the ejection of the completed part. The process begins wherein slabs of zinc are put in a furnace in which these are exposed to temperatures ranging from 700 to 800 degrees Fahrenheit until these have melted. The molten zinc is then sucked into a shot sleeve, also known as a "gooseneck" because of its shape, by way of a retracting piston. This same piston, when pushed down, forces the molten zinc out of the shot sleeve and into a cast which is made up of two halves that will mold the metal into a definite shape www.diecastingzinc.com.

The halves exert incredible pressure on the molten zinc until it hardens in its final shape, a step which usually takes anywhere between 2 and 15 seconds. The halves are then opened, thus allowing the completed zinc part to be removed from the machine either manually or by robotic arm. Even after the zinc has solidified, tremendous caution must still be exercised since improper removal may result in superficial damage to the completed part. Small as some of the parts are, even the slightest inconsistency in any step in zinc parts die casting manufacturing can lead to huge problems like electronic gadgets not working properly.

Hot chamber zinc casting can perform up to 15 cycles in one minute. More significantly, the quality of each finished piece is almost exactly the same as that of the next one regardless of the quantity being manufactured. This makes it the zinc parts die casting manufacturing process of choice for mass production of pieces adhering to exact specifications such as miniature zinc parts used in toys, electrical appliances, and industrial machinery. Remarkably, these parts are as durable as the much larger and heavier zinc parts and the hot chambers used in making them can complete thousands of cycles before finally breaking down.

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