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The following article was published in our article directory on June 21, 2014.
Learn more about SpinDistribute Article Distribution System.

Evolution of Zinc-Aluminum Alloys for Die Casting

Article Category: Business

Author Name: Diecasting Zinc

In the course of time, man ventured to experiment on different alloys to find the most ideal combination of properties that will bolster the usefulness of die castings. Eventually, from the results of a substantial number of experiments, zinc was revealed to be the best base material for die casting due to the following properties:
- High strength;
- Long die life ; and
- Fair casting temperature.

Zinc castings do not, nevertheless, bring out the most suitable attributes for die casting. Research endeavored to alloy zinc and molybdenum, but the outcome showed the failure of the alloy to offer extensive life for zinc hardware, especially in rigorous pure zinc applications.

Later , aluminum became a very useful and commonly utilized alloying combination for zinc. Alloying zinc with aluminum at 4% significantly enhanced the strength and hardness of die cast zinc. Furthermore , aluminum imparts excellent castability for zinc. Zinc also exhibits extensive solid solubility in aluminum. Ironically, the solid solubility of aluminum in zinc is restricted.

Combining aluminum and zinc reduces the grain size of the alloy and the rate at which zinc dissolves iron and steel. With the alloying of zinc and aluminum, the use of high-speed submerged-plunger hot chamber die casting machines came of age. Adding 0.01% to 0.06% magnesium to the zinc-aluminum alloy aids in the prevention of intergranular deterioration of the alloy.

Zinc alloys find important application in die casting. These alloys find their way of parts of appliances, automotive components, commercial machinery, electrical components, sporting goods, scientific and electronic equipment, and zinc hardware for building. However, use of such alloys require costly die casting equipment.

Modern die casting zinc alloys are based on the hypoeutectic composition of approximately Zn-4Al. For optimum properties , aluminum content in hypoeutectic alloys is controlled between the range 3.5% and 4.3%. Below 3.5%, hot shortness of aluminum occurs. This decreases the mechanical properties of the alloy and causes the degradation of the surface finish. However, above the 4.5% range, the impact strength of aluminum is extremely compromised and at 5%, the alloy yields a brittle alloy.

Alloy zinc research turned out a family of high-aluminum alloys. The three most common of these alloys are coded ZA-8, ZA-12, and ZA-27. The numeric suffixes represent the nominal percentage composition of aluminum, whereas ZA stands for the registered trademark of the Zinc Institute. Keep up with the latest development in the company's die casting blog.

For more information, take a look at this webpage for more details www.diecastingzinc.com or email us at [email protected]

About the Author: Brian C. Ball is a specialist for Zamak Box Castings and also Zinc Lighting Fixture Parts. To learn more, take a look at this website for more details www.diecastingzinc.com

Keywords: Die Casting Prices, Zinc Part Prices, Zinc Parts, Zinc Castings, Die Casting Tooling, Die Casting Part Prices, Hot Chamber, Zinc Die Casting Company, Zinc Alloys, Die Casting Blog, Zinc Car Parts, Zinc Hardware, Zinc Handles, Zinc Boxes

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