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The following article was published in our article directory on August 29, 2016.
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Finding the Right PCB Prototyping Solutions Provider

Article Category: Computers and Technology

Author Name: Davy Song

One of the apprehensions about outsourcing printed circuit board (PCB) prototyping to PCB solutions provider is the time required to create a working prototype. This is largely due to the waiting time before external suppliers come through with the correct materials needed. This concern is addressed by in-house PCB prototyping methods along with other issues like chemical-free production processes, marketability issues, lay-out leakage, and fast development processes.
The prototyping process is the most crucial stage of a product lifecycle. Much of the efforts and resources by tech startups (and even established companies) are poured into product prototyping. This stage requires painstaking planning, meticulous design assessment and prototype testing. Prototype builders must be able to cover all the stages of the prototyping phase from design, assembly to testing. Technical help and guidance must be given to inexperienced users to prevent resources from being wasted when creating high-quality prototypes.
Looking for service providers, interested (albeit inexperienced) device designers will find PCB prototyping solutions providers that are experienced enough to lend their expertise to their clients. Prototyping follows four phases: design planning, panel structuring, circuit board printing and finally, prototype testing. A good solutions provider must be able to extend help every step of the way.
Many companies in the PCB manufacturing industry are consistently investing in newer PCB printing equipment and methods to improve detail and precision. Good PCB prototyping equipment must be able to perform various micro-material tasks on unusual material combination and substrates. Modern PCB printing processes should be able to comply with highly-demanding layouts that can efficiently process PCB materials through a new vision system with an improved process tracking module.
Other than being able to solve the problems of bottlenecks in prototype production, PCB prototyping companies must practice a certain level of confidentiality and avoid leaking groundbreaking designs by talented yet inexperienced gadget designers. Solutions provider must understand that every design they are creating may be the next big thing in the tech industry. Not only should PCB printing companies practice responsible outsourcing practices, they must also keep the interest of their clients at heart. There must never be a breach in confidentiality nor a case of stolen intellectual property rights. The relationship between PCB prototype builders must be built on trust and mutual understanding.
PCB prototyping should be able to offer the following services: (a) designing, structuring and carving of ceramic boards; (b) creating blind vias and pockets within cover layers and solder resist; (c) drilling and cutting flex PCB; (d) designing, drilling and carving Low Temperature Co-fired Ceramics (LTCC); (e) exposing direct light to photo-resisting materials; and (f) indium tin oxide (ITO) and transparent conducting film (TCF) structuring. These are only few of the many processes that gadget designers must look for when hiring a prototyping company.
One of the newest technologies pioneered by the PCB prototyping industry is called the Laser Structuring Technology (LST), which aids in the structuring of conductive implements in an electronic board more precise than mechanical methods. This technology allows accurate geometric wiring and printing in highly-unstable substrates like Duorid, polytetrafluoroethylene (PTFE), ceramics, copper-clad FR4 and aluminum film. This technology is helpful for detailed yet minute electronic and gadget designs.

Keywords: flexible PCB, flexible circuits, flexible circuit board, flex PCB, rigid flex PCB, flexible circuit board, PCB prototyping, China PCB manufacturer

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